13.1.1 Solid-State Lithium Batteries
An emerging development in lithium-based battery chemistries is the use of solid-state electrolytes instead of the typical liquid- or gel-based electrolytes used in incumbent lithium-ion batteries.
A recent LCA
of a solid-state lithium-ion battery
performed by Zhang et al. [
45] focused on characterizing the environmental impacts
of producing a small-scale coin cell with a solid-state lithium-aluminum-titanium-phosphate (LATP) chemistry and comparing its impacts to a cell with a conventional liquid-based electrolyte for lithium-ion batteries
. That study demonstrated that production of one solid-state LATP cell in the CR2032 form factor required higher primary energy inputs than a conventional lithium-ion cell of the same form factor (2.6 MJ vs. 1.1 MJ) and produced roughly double the greenhouse gas emissions (0.1 kg CO
2e vs. 0.05 kg CO
2e). This was primarily driven by the energy intensity of producing the inorganic solid electrolyte. Efforts to reduce the required thickness of the electrolyte layer were found to reduce all the environmental impact
indicators
considered in the study significantly, highlighting the need for manufacturing improvements for this technology. A previous LCA
for a solid-state lithium battery performed by Troy et al. [
32] focused on the production of a pouch cell based on a lithium-lanthanum-zirconium-oxide (LLZO) chemistry. Troy et al. did not compare the environmental impact
results with incumbent battery technologies
due to the relative immaturity of the solid-state cell with commercial technologies at the time, but their results show that on-site electricity use for cell production is the largest contributor to impacts. Depending on where manufacturing occurs, the environmental impacts
from electricity use can vary dramatically.
Focusing on the pack level, Keshavarzmohammadian et al. [
18] conducted an LCA
for a solid-state lithium-ion
battery pack with a pyrite cathode (iron sulfide) for application in electric vehicles
. The study scope more closely mimics the production processes that would be used to produce real-world battery systems. The study found that cumulative energy demand and contributions to greenhouse gas emissions from the pyrite-based solid-state pack are on the same order of magnitude as that of conventional lithium-ion batteries
. The largest contribution toward these impacts was again the energy use for cell production, more specifically the operation of clean dry rooms and the production of cathode paste.
In perhaps the earliest LCA
study of solid-state batteries, Lastoskie and Dai [
19] performed a comparative LCA
to assess the environmental impacts
of producing a solid-state cell relative to that of a laminated cell with a gel electrolyte for electric vehicle
applications. They examined various cell chemistries for each type and scaled the results into battery packs and vehicle assemblies. The study demonstrated that, compared to laminated cell chemistries, solid-state batteries had lower environmental impacts
across multiple indicators
, depending on the chemistry chosen. Specifically, solid-state lithium vanadium oxide electrolytes exhibited the lowest environmental impacts
across all the environmental impact
indicators
considered. The solid-state batteries specifically provided benefits during the use phase of the electric vehicles
due to higher energy density
that reduced energy consumption during vehicle operation. Cell chemistry variations had a significant effect on production phase impacts.
Overall, present literature on LCAs of solid-state battery technology shows that there is still much uncertainty regarding the existence or extent of environmental benefits from using solid-state batteries compared to conventional lithium-ion batteries. The environmental impacts of these systems are generally found to be similar to that of conventional lithium-ion batteries but, depending on the scope of the assessment and the specific chemistries used, can be higher or lower than conventional batteries. In designing future solid-state battery systems, care must be taken to identify and avoid unintended consequences that contribute to high environmental impacts.
Another emerging development for batteries based on lithium is the use of lithium metal anodes
instead of traditional graphite-based anodes. Lithium metal anodes
potentially provide the benefit of increased energy and power densities compared to batteries with conventional anodes but are presently subject to multiple material stability issues during use [
37]. Nonetheless, prospective LCAs of battery systems or components containing lithium metal anodes
have been conducted. Berg and Zackrisson [
8] conducted a cradle-to-grave LCA
of metal anodes for lithium battery packs used in electric vehicles
using computer simulations of the battery cells as opposed to physical fabrication, focusing on greenhouse gas emissions from a life cycle perspective. They showed that lithium iron phosphate (LFP) and nickel manganese cobalt (NMC) batteries based on lithium metal anodes
exhibit lower life cycle greenhouse gas emissions compared to their conventional counterparts used in Nissan Leaf and Tesla Model S vehicles. Emissions reductions for the Nissan Leaf ranged from 50% to 58% of the original pack, while that for the Tesla Model S ranged from 20% to 39% of that of the original pack. This study shows the potential environmental benefits of batteries with lithium metal anodes
, but these results require validation by assessment of physically produced cells.
Vandepaer et al. [
34] performed a cradle-to-grave LCA
of LFP batteries comparing the use of lithium metal anodes
(lithium metal polymer or LMP) versus traditional graphite anodes in a stationary
grid-connected application, differentiating between systems deployed at the distributed vs. centralized scale. This study showed that LMP batteries exhibited lower contributions to detrimental human health impacts (~18% reduction) and climate change (~23% reduction) but similar contributions to ecosystem damage and resource
use compared to conventional graphite anode batteries, for both the centralized and distributed systems. These results are strongly driven by the assumptions for the sourcing and production of battery materials – aluminum from China produced using coal power in the graphite anodes versus aluminum sourced from Canada using hydropower in the metal anodes. Therefore, the study highlights the key factor of emissions generated from metal production and their sensitivity to the energy source used for production.
Wu and Kong [
40] also performed a comparative cradle-to-gate LCA
of lithium-ion battery
production with three different anode materials: lithium metal, silicon nanowire, and traditional graphite anodes, all used in batteries with a common chemistry (NCM). When focusing on the production of a given mass of anode material alone, this study found that the conventional anode material exhibited the lowest contributions toward six of eight midpoint environmental indicators
examined, with lithium metal anodes
exhibiting the lowest contributions toward metal depletion potential and marine eutrophication potential. The silicon nanowire anode exhibited the highest impacts across all categories. In translating these results to the production of full battery systems of the same energy capacity (1 kWh), however, the batteries made with lithium metal anodes
exhibited the lowest contributions toward all eight environmental impact
indicators considered in the study
, with the most significant benefits occurring for marine eutrophication potential. This results from differences in the specific energy of the different anodes: anodes with higher specific energy will require a lower mass of anode to be produced to enable a battery with a given energy capacity. Lithium metal anodes
have specific capacities of roughly ten times that of conventional graphite anodes but do not have ten times the environmental impacts
; therefore, full battery systems produced with lithium metal anodes
exhibited the lowest environmental impacts
. The study demonstrated, however, that these benefits occur when the cycle life of the lithium metal-based battery is similar to that of batteries with conventional anodes; lower cycle life will reduce or eliminate the cradle-to-gate environmental benefits of lithium metal batteries.
Padashbarmchi et al. [
23] performed a comparative, cradle-to-grave LCA
of the lithium-ion batteries
produced using three different metal oxide nanoparticles as the anode active material, iron oxide, cobalt oxide, and copper oxide, and compared these against a battery with a traditional graphite anode. The study presented environmental impacts
using an aggregated metric of Eco-indicator points from the
Eco-indicator99 framework. Based on this metric, batteries produced with two of the metal oxide-based anode materials (iron oxide and cobalt oxide) exhibited lower environmental impact
scores than batteries with traditional graphite anodes, with batteries based on copper oxide obtaining higher environmental impact
scores. For individual endpoint indicators
, all three metal oxide anodes showed lower resource
depletion impacts than the traditional graphite anode, while copper oxide exhibited a very high contribution to human health impacts that drove its total indicator
score. This study shows that metal anodes have the potential to have a lower impact than conventional anode materials depending on the materials chosen.
The present literature on LCAs of metal anode technology for lithium-ion batteries shows that wider use of this technology have the potential to reduce environmental impacts compared to conventional anode batteries in both mobile and stationary applications.
13.1.3 Non-lithium Chemistries
Concerns regarding the criticality and geopolitics of access to lithium resources have also driven interest in developing and scaling battery chemistries that depend on elements other than lithium for their active anode element. Specifically, other alkali metals (sodium, potassium), alkaline earth metals (magnesium, calcium), and metals such as aluminum are of interest for lithium alternatives, described in Part V, as well as organic materials.
Peters et al. [
24] performed the first-of-its-kind LCA
of the production (cradle-to-gate) of a sodium-ion
battery pack and compared its impacts using six midpoint environmental indicators
with those for different lithium-ion battery
packs. They also explored the sensitivity of these impacts to cycle life, round-trip efficiency
, and material substitution of anode hard carbon precursors. They found that with a cycle life of 2000 cycles, sodium-ion
environmental impacts
were lower than lithium-ion batteries
on two indicators
(freshwater eutrophication and human toxicity), within the range of lithium-ion batteries
for three indicators
(global warming, fossil depletion, and terrestrial acidification), and higher impacts than lithium-ion batteries
for marine eutrophication potential. Battery cycle life was found to be a major factor in comparing sodium-ion
battery environmental impacts
versus lithium-ion batteries
: a drop to a cycle life of 1000 caused sodium-ion
batteries to generally perform worse than lithium-ion across indicators
, while increases to 3000 or higher led to lower impacts than most lithium-ion battery
types. This study also highlights the potential for improvement in these impacts from material selection for the anode and cathode as well as its precursors and production method.
Jasper et al. [
16] included a sodium-ion
battery in a comparative, cradle-to-grave life cycle assessment
of a home battery system operated to increase the use of otherwise curtailed solar electricity generation, where it was compared against three lithium-ion chemistries based on a functional unit of 1 kWh of electricity delivered. A sodium nickel magnesium manganese titanium oxide cathode and a hard carbon anode were selected to represent the sodium-ion
battery. For the full life cycle of these systems, sodium-ion
batteries were found to have higher contributions to global warming potential, resource
depletion, and freshwater toxicity than the three lithium-ion battery
systems. These results were driven by the relatively lower energy density
of the sodium-ion
battery compared to the lithium-ion batteries
at the time of publishing, which requires a larger material mass to be produced to deliver 1 kWh of electricity. Since this larger material mass increases the scale of all life cycle processes, their emissions also increased. It is important to note that between the time of the study [
16] and that of the initial study by Peters et al. [
24], the energy density
of lithium-ion battery
technology has improved, which explains the difference between the results of these studies. Another recent study by Carvalho et al. [
10] that conducted a comparative cradle-to-gate LCA
of lithium-ion and sodium-ion
batteries also found that producing a sodium-ion
battery contributed more to climate change and resource
use than lithium-ion batteries
on a per-unit energy capacity basis, also due to its lower energy density
.
For mobile
applications, Marmiroli et al. [
20] performed a cradle-to-grave LCA
of a sodium-nickel-chloride battery used in commercial light-duty vehicles, which was then compared on a consistent basis with the results of an LCA
of an NMC lithium-ion battery
and that for a diesel vehicle used in the same application by Accardo et al. [
1]. These studies found that per kWh of battery capacity across their entire life cycle, the sodium battery contributed the most toward 7 of the 12 midpoint indicators
with their assumed production location, increasing to 8 of 12 indicators
when the batteries are assumed to be produced in Europe. Generally, the impacts from the sodium battery were higher than that of the NMC lithium-ion battery
.
Present literature on sodium and sodium-ion batteries initially showed promise for this technology to offer a lower environmental impact option for meeting the battery capacity needs of the transition to a clean energy system. Improvements in the energy density of lithium-ion batteries, however, have reduced this prospect with many studies showing higher life cycle environmental impacts for sodium-ion batteries. Depending on the criticality of lithium as battery demand grows over time, sodium-ion batteries may still offer an important alternative in some applications.
Beyond sodium-based batteries, LCAs of closed system batteries based on other alternatives to lithium are relatively sparse. Potassium and calcium batteries have been discussed from materials performance
standpoints [
2,
5,
12,
25,
26] but have not yet been the subject of a formal life cycle assessment
. Aluminum and magnesium batteries have been the subject of some initial assessments.
Delgado et al. [
28] performed a comparative, cradle-to-grave LCA
of an aluminum-ion and a lithium-ion battery
(NMC chemistry) cell, focusing on their contributions to global warming potential on per-cell and per-energy capacity bases. This study found that on a per-cell basis, the aluminum-ion battery contributed 30% lower greenhouse gas emissions than lithium-ion but on a per-energy capacity basis contributed as much as 12 times the greenhouse gas emissions of the lithium-ion battery
. These results were driven by the significantly lower energy density
of the aluminum-ion battery, resulting in much more material mass required to achieve a given energy capacity.
Melzack et al. [
21] conducted a cradle-to-gate LCA
of an aqueous aluminum-ion battery and compared these results to those of supercapacitors on a per-power capacity basis. This application better suits the aluminum-ion battery which has high specific power but low energy density
. This study found that the aluminum-ion battery exhibited lower or similar impacts than graphene and activated carbon-based supercapacitors on multiple environmental impact
indicators
, including but not limited to global warming potential, terrestrial eutrophication, and ozone formation. The relatively early development stage of the aluminum-ion battery implies the potential for improvements to its environmental performance
. In applications requiring high specific power, it is more competitive with incumbent technologies.
Montenegro et al. [
22] conducted a cradle-to-gate LCA
of a magnesium-sulfur (MgS) battery cell with three different cell construction designs and compared it to those for lithium-ion batteries
(LFP, NMC, and lithium-sulfur or LiS). The cell construction design for the MgS battery was found to be a major driving factor in its environmental impact
profile, with designs that optimize the cell separator thickness and pouch housing reducing contributions to global warming potential and fossil fuel depletion to be similar to or lower than that of the lithium-ion batteries
. The optimized cell design for the MgS battery did exhibit higher material depletion and ozone depletion potential than the initial design, but these impacts fell within the range of values spanned by lithium-ion batteries
. This study highlights the importance of fundamental cell design in driving larger-scale environmental impacts
and competitiveness of the MgS battery. This work was expanded in a study by Bautista et al. [
7], which takes the optimized cell design from Montenegro et al. [
22] and expands the scope of the LCA
to a full modeled battery pack, including the use phase of different battery applications on the electric grid, and compares the results against three lithium-ion battery
chemistries. This study found that the modeled MgS battery still contributed environmental impacts
that were similar to or lower than the range spanned by lithium-ion batteries
across all of the environmental impact
indicators
included and across the different grid applications. The environmental impacts
of the MgS battery were found to be most sensitive to the assumption for the round-trip efficiency
of the system in all applications.
The literature on magnesium-based batteries shows promise for this technology in competing against lithium-ion batteries from an environmental impact standpoint, but this potential needs to be verified by LCAs based on physically produced packs and tracked as production methods for this technology scales up to maturity.
Organic alternatives for battery materials are also of interest due to their potential benefits for reduced environmental impact
and resource
depletion potential. A study by Zhang et al. [
46] performed a cradle-to-gate LCA
of a fully organic closed system battery based on organic polymers. This study did not perform a direct comparison to other battery technologies
but rather focused on identifying hotspots and major contributors to environmental impacts
to inform future needs for changes in production processes and material selection. This study found that the dominant contributor to environmental impacts
was the production of the organic cathode backbone due to the large number of steps involved requiring significant quantities of solvents. For future improvements, optimizing the cathode backbone production processes to reduce or eliminate the need for solvents will be important for reducing the environmental impacts
of this battery at scale.