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The International Journal of Advanced Manufacturing Technology OnlineFirst articles

03.06.2024 | Original Research

Deformation behavior of steel sheets under dynamic underwater impact: electric-pulse triggered energetic materials loading vs. wire explosion loading

This paper considers the applicability of high-velocity forming by investigating the compound explosion process of electrical and chemical energy in electric-pulse-triggered energetic materials loading (ETEL). The deformation behavior of DP600 …

verfasst von:
Xueyun Xie, Haiping Yu

01.06.2024 | ORIGINAL ARTICLE

Mathematical modelling and cutter design for generating chamfering of transversal profile for cylindrical gears

Gear chamfering is a significant machining process to improve the work performance of gear transmission like smoothness, low noise, and endurance. However, manufacturing uniform distributed transversal profile chamfer is still a challenge for …

verfasst von:
Kang Jia, Hao Wang, Dongxu Ren, Yinhang Zhang, Shaoke Wan

01.06.2024 | ORIGINAL ARTICLE

Laser shock incremental forming by employing high repetition rate laser pulses with pulse duration in the scale of 100 ns

Laser shock forming is an advanced method with characteristics of ultra-high strain rates up to 106–107 s−1 for deformation of micro/nanostructures on foils. However, the former related studies mainly focused on the laser shock forming with large …

verfasst von:
Tao Shen, Xiaoxiao Zhao, Jian Li, Ziwei Tian, Xiaodi Yu, Fan Fan, Wei Hong

Open Access 01.06.2024 | Application

Analysis of welding conditions at synchronous operation of resistance welding machines

The paper is devoted to analysis of power losses in a resistance welding machine including supplying system and examination of welding conditions of the welding machine current in a case of synchronous (simultaneous) operation of multiple welding …

verfasst von:
Zygmunt Mikno, Mariusz Stepien

01.06.2024 | ORIGINAL ARTICLE

Experimental study on magnetic ball-assisted magnetic abrasive finishing for irregular spherical internal cavity of waveguide formed by selective laser melting

In order to improve the surface roughness of the spherical internal cavity of the special-shaped waveguide which was formed by selective laser melting (SLM) and explore the influence of the main processing parameters of magnetic ball-assisted …

verfasst von:
Shijie Kang, Yuli Sun, Fayu Chen, Liaoyuan Wang, Guiguan Zhang, Jiale Guo, Dunwen Zuo

01.06.2024 | ORIGINAL ARTICLE

An encoder-decoder-based image segmentation method for abrasive height detection of diamond wire

The diamond wire (DW) is widely used in the field of slicing semiconductor materials such as monocrystalline silicon and polycrystalline silicon. The quality of the wafer is greatly affected by the protrusion height consistency of the abrasives …

verfasst von:
Yukang Zhao, Peiqi Ge, Wenbo Bi, Jintao Zheng

01.06.2024 | ORIGINAL ARTICLE

A novel combined extrusion process of thin-walled tubular part with protrusion

Manufacturing of thin-walled components with protrusions holds importance for the advancement of extrusion technology, expanding the application scope of extrusion processes and achieving lightweight equipment. To accomplish these objectives, a …

verfasst von:
Haisheng Zhao, Xingchen Wu, Shichao Guo, Xubin Li, Qiang Wang

01.06.2024 | ORIGINAL ARTICLE

Thermal error prediction of ball screws in full-time series using working condition data based on a mechanism and data hybrid-driven model

The ball screw is a vital component in the feed drive systems of machine tools. It is susceptible to thermal errors that significantly impact its accuracy. Current thermal error modeling methods for ball screws face significant challenges in …

verfasst von:
Min Wang, Wenlong Lu, Kuan Zhang, Xiaofeng Zhu, Mengqi Wang, Bo Yang, Xiangsheng Gao

01.06.2024 | Original Research

Multi-objective optimization method of injection molding process parameters based on hierarchical sampling and comprehensive entropy weights

The key of the multi-objective optimization of injection molding processes lies in achieving a balance between the accuracy of the surrogate model and the multiple objectives while taking the diversity and interdependence of process parameters …

verfasst von:
Wei Zeng, Guodong Yi, Shuyou Zhang, Zili Wang

01.06.2024 | Original Research

Research on tool wear classification of milling 508III steel based on chip spectrum feature

In the milling process of high-strength steel, the tool and the chip produce severe contact and friction, resulting in severe tool failure. Tools need to be replaced in a timely manner to reduce the impact on workpiece quality and processing …

verfasst von:
Rui Guan, Yaonan Cheng, Shilong Zhou, Xiaoyu Gai, Mengda Lu, Jing Xue

01.06.2024 | Original Research

Containing geometrical tolerances in concurrent optimal allocation of design and process tolerances

Geometrical tolerances are used to limit the variations of the actual measured features of a part relative to its ideal features or datum features in form, profile, orientation, location, and run-out. Although the geometrical feature variations …

verfasst von:
Heping Peng, Qianpeng Han

01.06.2024 | Original Research

The contribution of 515-nm green laser L-PBF to the thermal performance of lattice-based heat exchangers for hydrogen storage applications

This paper presents a study on the thermal and electrical performance of lattice structures designed for a heat exchanger, where the geometry is optimized for enhanced heat management through a numerical simulation scheme based on the response …

verfasst von:
Meher Zaied, Sabeur Msolli, Hugo Fourment, Eric Aubry, Rodolphe Bolot, Nadhir Lebaal, Nouredine Fenineche, Patcharapit Promoppatum

01.06.2024 | Original Research

High and low cycle fatigue characterization for 1.2709 maraging steel at different additively manufacturing conditions

The additive manufacturing (AM) is a relative new manufacturing process that belongs to the fourth industrial revolution, thus yielding new challenges that are worth the study in terms of reliability. In that sense, this work presents a …

verfasst von:
Christian Félix-Martínez, Celso E. Cruz-González, Ulises Sánchez-Santana, Juan Manuel Salgado-López, Arturo Gomez-Ortega

31.05.2024 | Original Article

A data and mechanism hybrid driven cutting parameter optimization method considering the machine tool and coolant condition flexibility

Machining configurations, as well as machine tools and coolant conditions, have a significant impact on the selection of cutting parameters. Cutting parameter selection varies with the dynamics of the machining configuration. However, most of the …

verfasst von:
Futang Zhu, Xikun Zhao, Chunsheng Wang, Congbo Li, Chao Lu, Chao Zhang

31.05.2024 | ORIGINAL ARTICLE

Research on online prediction of deformation of thin-walled parts based on digital twin technology

Thin-walled parts are widely used in the aerospace field. They have the characteristics of large material removal during processing and are affected by factors such as processing technology and processing environment, which can easily cause the …

verfasst von:
Bowen Geng, Caixu Yue, Wei Xia, Ruhong Jia, Yongshi Xu

31.05.2024 | ORIGINAL ARTICLE

Industry 4.0: review and proposal for implementing a smart factory

The word “Industry 4.0” was first introduced in 2011 at the Hannover Fair and created a wave of revolution in a wide variety of industries. Many organizations and companies want to improve manufacturing efficiency and competitiveness by employing …

verfasst von:
Kan Wu, Jia Xu, Meimei Zheng

31.05.2024 | Critical Review

Research progress on powder bed fusion additive manufacturing of TiAl-based alloy

TiAl-based alloys represent a novel class of lightweight, high-temperature structural materials that exhibit exceptional properties, including low densities, high specific strength, and remarkable thermal resistance. These properties make them …

verfasst von:
Lulu Jiang, Liang Lan, Chengyan Bai, Haoyu Wang, Shuang Gao, Bo He

31.05.2024 | Original Research

Research on ultrasonic elliptical vibration-assisted cutting system based on double excitation

Hard and brittle alloy materials are of great importance in critical fields such as aerospace, military, and semiconductors. To address the challenges encountered in machining hard and brittle materials, a proposed solution is a dual-excitation …

verfasst von:
Jian Sun, Pengyang Li, Kai Wang, Ruiyuan Zhang, Guoqing Chen, Miaomiao Zhao, Man Dai, Yao Zhang, Ding Shao

30.05.2024 | Critical Review

Review: enhancing Additive Digital Manufacturing with supervised classification machine learning algorithms

In the field of in-process monitoring for the production of safety-critical parts, the utilization of Machine Learning (ML) models has demonstrated promising potential for enhancing the manufacturing process. Specifically, Supervised …

verfasst von:
Phan Nguyen Huu, Dong Pham Van, Thinh Hoang Xuan, Mohsen Asghari Ilani, Ly Nguyen Trong, Hai Ha Thanh, Tam Nguyen Chi

30.05.2024 | ORIGINAL ARTICLE

Residual stress prediction of micro-milling Inconel 718 thin-walled parts

Surface residual stress is generated during the micro-milling thin-walled parts of nickel-based superalloy Inconel 718. Because of the low rigidity, deflection of thin-walled parts is easy to occur under residual stress, which makes it difficult …

verfasst von:
Xiaohong Lu, Guoqing Xv, Chen Cong, Han Gu, Steven Y. Liang